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Industrialization of the Advanced Technology in Continuous Casting of Steel

Gan Yong

Strategic Study of CAE 2002, Volume 4, Issue 9,   Pages 12-18

Abstract:

The characteristics of key technology in high-effective and thin-slab continuous casting of steelof the avanced technologies such as soft reduction, hydraulic-driven non-sinusoidal oscillation, and electromagneticcontinuous casting is introduced.The progress direction of high-efficiency and high quality of conventional continuous casting is discussed, and the development trend of near-net-shape continuous casting and electromagnetic continuous casing

Keywords: continuous casting of steel     high-effective continuous casting     thin slab continuous casting     soft reduction     electromagnetic continuous casting     industrialization    

Thermal deflection analysis of the solidified shell in continuous casting of slab

LIU Hongzhao, WANG Zhongmin

Frontiers of Mechanical Engineering 2007, Volume 2, Issue 2,   Pages 175-179 doi: 10.1007/s11465-007-0029-3

Abstract: The thermal deformation problem in the continuous casting of a slab subjected to thermal loading becauseThis research is useful for analyzing the bulging deformation in the continuous casting of a slab under

Keywords: s reciprocal     loading     deflection expression     reciprocal     opposite    

Determining casting defects in near-net shape casting aluminum parts by computed tomography

Jiehua LI, Bernd OBERDORFER, Daniel HABE, Peter SCHUMACHER

Frontiers of Mechanical Engineering 2018, Volume 13, Issue 1,   Pages 48-52 doi: 10.1007/s11465-018-0493-y

Abstract: casting defects and evaluate quality.-0.7Ni-0.2Zn alloy), die casting (A356, Al-7Si-0.3Mg), and semi-solid casting (A356, Al-7Si-0.3Mg), respectivelyUnlike die casting (second part), low-pressure die casting (first part) significantly reduced the formationsemi-solid casting could produce high-quality near-net shape casting aluminum parts.defects in near-net shape casting aluminum parts.

Keywords: near-net shape casting     aluminum parts     casting defects     low pressure die casting     die casting     semi-solidcasting     computed tomography    

Novel casting processes for single-crystal turbine blades of superalloys

Dexin MA

Frontiers of Mechanical Engineering 2018, Volume 13, Issue 1,   Pages 3-16 doi: 10.1007/s11465-018-0475-0

Abstract:

This paper presents a brief review of the current casting techniques for single-crystal (SC) bladesA series of novel casting methods based on the Bridgman process were presented to illustrate the development

Keywords: superalloy     investment casting     Bridgman process     directional solidification     single crystal     turbine blade    

Novel technologies for the lost foam casting process

Wenming JIANG, Zitian FAN

Frontiers of Mechanical Engineering 2018, Volume 13, Issue 1,   Pages 37-47 doi: 10.1007/s11465-018-0473-2

Abstract:

Lost foam casting (LFC) is a green precision casting process categorized as a near net forming technologyand low pressure, vibration solidification, and pressure solidification conditions; expendable shell castingThe expendable shell casting technology could solve the pore, carburization, and inclusion defects of

Keywords: LFC under vacuum and low pressure     vibration solidification     pressure solidification     expendable shell casting    

Hybrid forming mechanism of patternless casting and laser cladding

Zhongde SHAN, Fuzhen SUN, Yang LIU

Frontiers of Mechanical Engineering 2019, Volume 14, Issue 4,   Pages 393-401 doi: 10.1007/s11465-019-0550-1

Abstract: The method combines digital patternless casting and high-power laser cladding.

Keywords: patternless casting     laser cladding     hybrid forming     rapid tooling    

Numerical investigation of the influence of casting techniques on fiber orientation distribution in ECC

Chung Nguyen VAN; Hai TRAN THANH; Thuc Nhu NGUYEN; Jianchun LI

Frontiers of Structural and Civil Engineering 2022, Volume 16, Issue 11,   Pages 1424-1435 doi: 10.1007/s11709-022-0870-9

Abstract: In this study, fiber orientation distributions in ECC beams influenced by different casting techniquesare evaluated via numerical modeling of the casting process.Two casting directions and two casting positions of the funnel outlet with beam specimens are modeledThe movement of fiber particles is monitored during the casting simulation.In addition, casting positions show negligible influences on the orientation distribution of fibers in

Keywords: ECC     fiber orientation distribution     casting direction     casting position    

An energy consumption prediction approach of die casting machines driven by product parameters

Frontiers of Mechanical Engineering 2021, Volume 16, Issue 4,   Pages 868-886 doi: 10.1007/s11465-021-0656-0

Abstract: Die casting machines, which are the core equipment of the machinery manufacturing industry, consume greatThe energy consumption prediction of die casting machines can support energy consumption quota, processNevertheless, due to the uncertainty and complexity of the energy consumption in die casting machinesTo fill this gap, this paper proposes an energy consumption prediction approach for die casting machinesConsequently, a systematic energy consumption prediction approach for die casting machines, involving

Keywords: die casting machine     energy consumption prediction     product parameters    

High heat flux thermal management through liquid metal driven with electromagnetic induction pump

Frontiers in Energy 2022, Volume 16, Issue 3,   Pages 460-470 doi: 10.1007/s11708-022-0825-9

Abstract: A high-performance electromagnetic induction pump driven by rotating permanent magnets is designed to

Keywords: high heat flux     liquid metal     electromagnetic pump     minichannel heat sink     thermal interface material    

Review on electromagnetic welding of dissimilar materials

K. SHANTHALA,T. N. SREENIVASA

Frontiers of Mechanical Engineering 2016, Volume 11, Issue 4,   Pages 363-373 doi: 10.1007/s11465-016-0375-0

Abstract:

Electromagnetic welding (EMW) is a high-speed joining technique that is used to join similar or dissimilarThis technique uses electromagnetic force to mainly join conductive materials.In this paper, the research and progress in electromagnetic welding are reviewed from various perspectives

Keywords: electromagnetic     welding     impact     dissimilar materials    

Ultrasonic measurement of tie-bar stress for die-casting machine

Frontiers of Mechanical Engineering doi: 10.1007/s11465-021-0663-1

Progress in Macro and Micro Modeling of Solidification Process of Shaped Casting

Liu Baicheng

Strategic Study of CAE 2000, Volume 2, Issue 9,   Pages 29-37

Abstract: Facing the market economy and global challenge, the development of manufacturing industry, especially castingHowever, there is quite a large technical gap between the casting industries at home and abroad.The views on the future trend of innovative casting technologies are consistent at home and abroad.To reform the traditional casting industry by using computer technology is one of the hottest researchComputer simulation of solidification process of shaped casting can assure the quality of casting, optimize

Keywords: shaped casting     solidification     modeling and simulation     net shape casting    

Strain and process engineering toward continuous industrial fermentation

Frontiers of Chemical Science and Engineering 2023, Volume 17, Issue 10,   Pages 1336-1353 doi: 10.1007/s11705-022-2284-6

Abstract: To increase the economic competitiveness of biological processes, continuous fermentation technologiesHowever, several key challenges should be addressed for the industrial application of continuous fermentation

Keywords: continuous fermentation     productivity     contamination     strain degeneration     metabolic engineering    

Radial electromagnetic type unbalance vibration self-recovery regulation system for high-end grinding

Frontiers of Mechanical Engineering 2023, Volume 18, Issue 3, doi: 10.1007/s11465-023-0763-1

Abstract: Modern rotating machines, which are represented by high-end grinding machines, have developed toward high precision, intelligence, and high durability in recent years. As the core components of grinding machine spindles, grinding wheels greatly affect the vibration level during operation. The unbalance vibration self-recovery regulation (UVSRR) system is proposed to suppress the vibration of grinding wheels during workpiece processing, eliminating or minimizing the imbalance. First, technical principles and the system composition are introduced. Second, the balancing actuator in the UVSRR system is analyzed in detail. The advanced nature of the improved structure is presented through structure introduction and advantage analysis. The performance of the balancing actuator is mutually verified by the theoretical calculation of torque and software simulation. Results show that the self-locking torque satisfies the actual demand, and the driving torque is increased by 1.73 times compared with the traditional structure. Finally, the engineering application value of the UVSRR system is verified by laboratory performance comparison and actual factory application. The balancing speed and effect of the UVSRR system are better than those of an international mainstream product and, the quality of the workpieces machined in the factory improved by 40%.

Keywords: UVSRR system     radial electromagnetic type     vibration suppression     performance simulation     engineering    

Analytical model and finite element computation of braking torque in electromagnetic retarder

Lezhi YE,Guangzhao YANG,Desheng LI

Frontiers of Mechanical Engineering 2014, Volume 9, Issue 4,   Pages 368-379 doi: 10.1007/s11465-014-0314-x

Abstract:

An analytical model has been developed for analyzing the braking torque in electromagnetic retarder

Keywords: electromagnetic retarder     magnetic field distribution     magnetic circuit     finite element method    

Title Author Date Type Operation

Industrialization of the Advanced Technology in Continuous Casting of Steel

Gan Yong

Journal Article

Thermal deflection analysis of the solidified shell in continuous casting of slab

LIU Hongzhao, WANG Zhongmin

Journal Article

Determining casting defects in near-net shape casting aluminum parts by computed tomography

Jiehua LI, Bernd OBERDORFER, Daniel HABE, Peter SCHUMACHER

Journal Article

Novel casting processes for single-crystal turbine blades of superalloys

Dexin MA

Journal Article

Novel technologies for the lost foam casting process

Wenming JIANG, Zitian FAN

Journal Article

Hybrid forming mechanism of patternless casting and laser cladding

Zhongde SHAN, Fuzhen SUN, Yang LIU

Journal Article

Numerical investigation of the influence of casting techniques on fiber orientation distribution in ECC

Chung Nguyen VAN; Hai TRAN THANH; Thuc Nhu NGUYEN; Jianchun LI

Journal Article

An energy consumption prediction approach of die casting machines driven by product parameters

Journal Article

High heat flux thermal management through liquid metal driven with electromagnetic induction pump

Journal Article

Review on electromagnetic welding of dissimilar materials

K. SHANTHALA,T. N. SREENIVASA

Journal Article

Ultrasonic measurement of tie-bar stress for die-casting machine

Journal Article

Progress in Macro and Micro Modeling of Solidification Process of Shaped Casting

Liu Baicheng

Journal Article

Strain and process engineering toward continuous industrial fermentation

Journal Article

Radial electromagnetic type unbalance vibration self-recovery regulation system for high-end grinding

Journal Article

Analytical model and finite element computation of braking torque in electromagnetic retarder

Lezhi YE,Guangzhao YANG,Desheng LI

Journal Article